Double Disc Refiner Plates

High Consistency Refiner Plates for Paper Mill

High Consistency Refiner Plates for Paper Mill

Description Inquire

High-Consistency Refiner Plates The Core Tool for Precision Pulp Refining

Overview

Designed for high-consistency refiners, these ultra-durable plates refine pulp fibers with precision through advanced tooth patterns, enhancing paper strength, uniformity, and pulp quality. Ideal for wood pulp, recycled paper pulp, bamboo pulp, and more, they act as the "heart" of pulp refining in papermaking.

Features

1.Superior Wear Resistance

Material: Special alloy steel/martensitic stainless steel/high chromium stainless steel (optional), hardness HRC 55-60, 2-3x longer lifespan than standard plates.

Surface-hardened treatment resists corrosion and high heat, ensuring zero downtime during continuous operation.

2.Precision Refining

Customizable tooth patterns (serrated, wave, hybrid) tailored to fiber types for uniform refining and lower energy consumption.

Adjustable plate gaps for precise control of beating degree (°SR) and fiber length.

3.Energy & Maintenance Savings

Optimized flow channels reduce clogging, extending maintenance intervals by 30%.

Cuts idle friction, slashing energy use by 10-15% per ton of pulp.

Technical Parameters (Standard Model)

Parameter

Value

Consistency Range

18%-30%

Outer Diameter

Φ600mm-Φ1200mm (customizable)

Tooth Depth

8-15mm

Compatible Motor for Refiner

200kW-2000kW

Daily Capacity

50-500t/d

Suitable Global Brands

 Andritz MCG Series, Voith RGP Series, Metso RDR Series

Suitable China Brands ZDP Series, GM Series, HCR Series

Note Custom OEM designs availableprovide drawings or old plates for 1:1 replication.

Application

Papermaking: Corrugated paper, kraft paper, cultural paper, specialty paper production.

Raw Materials: OCC recycled pulp, chemical wood pulp, bamboo pulp, bagasse pulp.

Problem Solving: Short fibers, high energy costs, frequent plate replacements, insufficient paper strength.

Why Choose Us?

Efficient high-consistency refining starts with durable, energy-saving plates! Compatible with major brands, customizable tooth designscost savings made tangible.

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