High-Consistency Refiner Plates – The Core Tool for Precision Pulp Refining
Overview
Designed for high-consistency refiners, these ultra-durable plates refine pulp fibers with precision through advanced tooth patterns, enhancing paper strength, uniformity, and pulp quality. Ideal for wood pulp, recycled paper pulp, bamboo pulp, and more, they act as the "heart" of pulp refining in papermaking.
Features
1.Superior Wear Resistance
Material: Special alloy steel/martensitic stainless steel/high chromium stainless steel (optional), hardness HRC 55-60, 2-3x longer lifespan than standard plates.
Surface-hardened treatment resists corrosion and high heat, ensuring zero downtime during continuous operation.
2.Precision Refining
Customizable tooth patterns (serrated, wave, hybrid) tailored to fiber types for uniform refining and lower energy consumption.
Adjustable plate gaps for precise control of beating degree (°SR) and fiber length.
3.Energy & Maintenance Savings
Optimized flow channels reduce clogging, extending maintenance intervals by 30%.
Cuts idle friction, slashing energy use by 10-15% per ton of pulp.
Technical Parameters (Standard Model)
Parameter |
Value |
Consistency Range |
18%-30% |
Outer Diameter |
Φ600mm-Φ1200mm (customizable) |
Tooth Depth |
8-15mm |
Compatible Motor for Refiner |
200kW-2000kW |
Daily Capacity |
50-500t/d |
Suitable Global Brands |
Andritz MCG Series, Voith RGP Series, Metso RDR Series
|
Suitable China Brands | ZDP Series, GM Series, HCR Series
|
Note | Custom OEM designs available—provide drawings or old plates for 1:1 replication. |
Application
Papermaking: Corrugated paper, kraft paper, cultural paper, specialty paper production.
Raw Materials: OCC recycled pulp, chemical wood pulp, bamboo pulp, bagasse pulp.
Problem Solving: Short fibers, high energy costs, frequent plate replacements, insufficient paper strength.
Why Choose Us?
Efficient high-consistency refining starts with durable, energy-saving plates! Compatible with major brands, customizable tooth designs—cost savings made tangible.
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